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EESchema Schematic File Version 4
EELAYER 30 0
EELAYER END
$Descr A4 11693 8268
encoding utf-8
Sheet 1 1
Title "AmProt"
Date "2021-07-02"
Rev "1"
Comp "Jernej Jakob <[email protected]>"
Comment1 "github.com/jjakob/amprot"
Comment2 ""
Comment3 ""
Comment4 ""
$EndDescr
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$Comp
L power:+5V #PWR015
U 1 1 60E833B0
P 4800 1200
F 0 "#PWR015" H 4800 1050 50 0001 C CNN
F 1 "+5V" H 4815 1373 50 0000 C CNN
F 2 "" H 4800 1200 50 0001 C CNN
F 3 "" H 4800 1200 50 0001 C CNN
1 4800 1200
1 0 0 -1
$EndComp
Wire Wire Line
4650 1200 4800 1200
Wire Wire Line
4200 4100 4200 4300
$Comp
L Device:R R3
U 1 1 60EB43F7
P 2800 7300
F 0 "R3" V 2593 7300 50 0000 C CNN
F 1 "2k2" V 2684 7300 50 0000 C CNN
F 2 "" V 2730 7300 50 0001 C CNN
F 3 "~" H 2800 7300 50 0001 C CNN
1 2800 7300
0 1 1 0
$EndComp
$Comp
L Transistor_BJT:BC546 Q3
U 1 1 60EB4F9C
P 3200 7300
F 0 "Q3" H 3391 7346 50 0000 L CNN
F 1 "BC546" H 3391 7255 50 0000 L CNN
F 2 "Package_TO_SOT_THT:TO-92_Inline" H 3400 7225 50 0001 L CIN
F 3 "https://www.onsemi.com/pub/Collateral/BC550-D.pdf" H 3200 7300 50 0001 L CNN
1 3200 7300
1 0 0 -1
$EndComp
$Comp
L Relay:G2RL-24-DC12 RL1
U 1 1 60EB6BEA
P 3700 6650
F 0 "RL1" H 4330 6696 50 0000 L CNN
F 1 "G2RL-24-DC12" H 4330 6605 50 0000 L CNN
F 2 "Relay_THT:Relay_DPDT_Omron_G2RL" H 4350 6600 50 0001 L CNN
F 3 "https://omronfs.omron.com/en_US/ecb/products/pdf/en-g2rl.pdf" H 3700 6650 50 0001 C CNN
1 3700 6650
1 0 0 -1
$EndComp
Wire Wire Line
3700 6950 3700 7050
Wire Wire Line
3700 7050 3900 7050
$Comp
L Connector:Conn_01x01_Male J9
U 1 1 60EC91E3
P 5250 6050
F 0 "J9" H 5222 6074 50 0000 R CNN
F 1 "AMP+" H 5222 5983 50 0000 R CNN
F 2 "" H 5250 6050 50 0001 C CNN
F 3 "~" H 5250 6050 50 0001 C CNN
1 5250 6050
-1 0 0 -1
$EndComp
$Comp
L Connector:Conn_01x01_Male J10
U 1 1 60ECACAD
P 5250 6250
F 0 "J10" H 5222 6274 50 0000 R CNN
F 1 "SPEAKER-" H 5222 6183 50 0000 R CNN
F 2 "" H 5250 6250 50 0001 C CNN
F 3 "~" H 5250 6250 50 0001 C CNN
1 5250 6250
-1 0 0 -1
$EndComp
$Comp
L Connector:Conn_01x01_Male J11
U 1 1 60ECB64B
P 5250 6450
F 0 "J11" H 5222 6474 50 0000 R CNN
F 1 "SPEAKER+" H 5222 6383 50 0000 R CNN
F 2 "" H 5250 6450 50 0001 C CNN
F 3 "~" H 5250 6450 50 0001 C CNN
1 5250 6450
-1 0 0 -1
$EndComp
Wire Wire Line
5050 6050 3800 6050
Wire Wire Line
3800 6050 3800 6350
Wire Wire Line
4000 6250 4000 6350
Wire Wire Line
5050 6450 4950 6450
Wire Wire Line
4950 6450 4950 6950
Wire Wire Line
4950 6950 4100 6950
Wire Wire Line
3900 6150 4200 6150
Wire Wire Line
3900 6150 3900 7050
Wire Wire Line
4200 6150 4200 6350
$Comp
L Diode:1N4148 D2
U 1 1 60EE62C3
P 2650 6850
F 0 "D2" V 2604 6930 50 0000 L CNN
F 1 "1N4148" V 2695 6930 50 0000 L CNN
F 2 "Diode_THT:D_DO-35_SOD27_P7.62mm_Horizontal" H 2650 6675 50 0001 C CNN
F 3 "https://assets.nexperia.com/documents/data-sheet/1N4148_1N4448.pdf" H 2650 6850 50 0001 C CNN
1 2650 6850
0 1 1 0
$EndComp
$Comp
L Device:D_Zener D1
U 1 1 60EE737E
P 2650 6500
F 0 "D1" V 2696 6420 50 0000 R CNN
F 1 "36V" V 2605 6420 50 0000 R CNN
F 2 "" H 2650 6500 50 0001 C CNN
F 3 "~" H 2650 6500 50 0001 C CNN
1 2650 6500
0 -1 -1 0
$EndComp
Wire Wire Line
2650 6350 2650 6300
Wire Wire Line
2650 6300 3300 6300
Wire Wire Line
3300 6300 3300 6350
$Comp
L power:VAA #PWR07
U 1 1 60EE9377
P 3300 6300
F 0 "#PWR07" H 3300 6150 50 0001 C CNN
F 1 "VAA" H 3315 6473 50 0000 C CNN
F 2 "" H 3300 6300 50 0001 C CNN
F 3 "" H 3300 6300 50 0001 C CNN
1 3300 6300
1 0 0 -1
$EndComp
Connection ~ 3300 6300
$Comp
L power:VAA #PWR014
U 1 1 60EEB959
P 4800 850
F 0 "#PWR014" H 4800 700 50 0001 C CNN
F 1 "VAA" H 4815 1023 50 0000 C CNN
F 2 "" H 4800 850 50 0001 C CNN
F 3 "" H 4800 850 50 0001 C CNN
1 4800 850
1 0 0 -1
$EndComp
Connection ~ 4800 850
Wire Wire Line
4800 850 3700 850
Wire Wire Line
2650 7000 3300 7000
Wire Wire Line
3300 7000 3300 6950
Wire Wire Line
3300 7000 3300 7100
Connection ~ 3300 7000
$Comp
L power:GND #PWR08
U 1 1 60EF6941
P 3300 7500
F 0 "#PWR08" H 3300 7250 50 0001 C CNN
F 1 "GND" H 3305 7327 50 0000 C CNN
F 2 "" H 3300 7500 50 0001 C CNN
F 3 "" H 3300 7500 50 0001 C CNN
1 3300 7500
1 0 0 -1
$EndComp
Wire Wire Line
2650 7300 2400 7300
Wire Wire Line
2400 7300 2400 4400
Wire Wire Line
2400 4400 2300 4400
Wire Wire Line
2650 6700 2650 6650
Wire Wire Line
2950 7300 3000 7300
$Comp
L Transistor_BJT:BC547 Q4
U 1 1 60F15555
P 3200 5350
F 0 "Q4" H 3391 5396 50 0000 L CNN
F 1 "BC547" H 3391 5305 50 0000 L CNN
F 2 "Package_TO_SOT_THT:TO-92_Inline" H 3400 5275 50 0001 L CIN
F 3 "https://www.onsemi.com/pub/Collateral/BC550-D.pdf" H 3200 5350 50 0001 L CNN
1 3200 5350
1 0 0 -1
$EndComp
$Comp
L Transistor_BJT:BC547 Q1
U 1 1 60F16171
P 2750 5150
F 0 "Q1" H 2941 5196 50 0000 L CNN
F 1 "BC547" H 2941 5105 50 0000 L CNN
F 2 "Package_TO_SOT_THT:TO-92_Inline" H 2950 5075 50 0001 L CIN
F 3 "https://www.onsemi.com/pub/Collateral/BC550-D.pdf" H 2750 5150 50 0001 L CNN
1 2750 5150
1 0 0 -1
$EndComp
Wire Wire Line
2850 5350 3000 5350
Wire Wire Line
2300 4500 3050 4500
$Comp
L power:GND #PWR06
U 1 1 60F1FE69
P 2850 5350
F 0 "#PWR06" H 2850 5100 50 0001 C CNN
F 1 "GND" H 2855 5177 50 0000 C CNN
F 2 "" H 2850 5350 50 0001 C CNN
F 3 "" H 2850 5350 50 0001 C CNN
1 2850 5350
1 0 0 -1
$EndComp
Connection ~ 2850 5350
Wire Wire Line
2550 5150 2550 5600
Wire Wire Line
2550 5600 2750 5600
Wire Wire Line
3300 5600 3300 5550
$Comp
L Device:R R6
U 1 1 60F23498
P 3600 5800
F 0 "R6" H 3670 5846 50 0000 L CNN
F 1 "100k" H 3670 5755 50 0000 L CNN
F 2 "" V 3530 5800 50 0001 C CNN
F 3 "~" H 3600 5800 50 0001 C CNN
1 3600 5800
1 0 0 -1
$EndComp
$Comp
L Device:C_Small C2
U 1 1 60F241A9
P 2750 5700
F 0 "C2" H 2842 5746 50 0000 L CNN
F 1 "10uF ceramic" H 2842 5655 50 0000 L CNN
F 2 "" H 2750 5700 50 0001 C CNN
F 3 "~" H 2750 5700 50 0001 C CNN
1 2750 5700
1 0 0 -1
$EndComp
$Comp
L power:GND #PWR05
U 1 1 60F24DB7
P 2750 5800
F 0 "#PWR05" H 2750 5550 50 0001 C CNN
F 1 "GND" H 2755 5627 50 0000 C CNN
F 2 "" H 2750 5800 50 0001 C CNN
F 3 "" H 2750 5800 50 0001 C CNN
1 2750 5800
1 0 0 -1
$EndComp
Wire Wire Line
3300 5600 3600 5600
Wire Wire Line
3600 5600 3600 5650
Connection ~ 3300 5600
Connection ~ 2750 5600
Wire Wire Line
2750 5600 3300 5600
NoConn ~ 3600 6350
Text Notes 950 2350 0 50 ~ 0
R1, R2, R4, R5 form a voltage divider that senses B+/B- level.\nIf either falls too low, Q2 will turn off.\nCompute the divider ratios so that B is 0.65V and\nE is 0V at the low voltage detection threshold.\nDisplayed values are computed for B+=26V B-=23V\n(undervoltage thresholds)
Text Notes 5750 5950 0 50 ~ 0
R6, C2 (R12, C4) form a lowpass filter from the power amp output.\nCompute the filter so that its attenuation will guarantee a filter\noutput voltage <0.5V at maximum amp output voltage and\nlowest design (-3dB) output frequency.\nFor an amp with +/-40V rails and -3dB freq. 20Hz:\n0.5V/40V=1/80=-40dB\n1st order = 6dB/octave\n40dB/(6dB/octave)=6.6 octaves (round up to 7 octaves)\n7 octaves below 20Hz = 20/(2^7) = 0.156Hz\n1/(2*pi*R*C)=1/(2*pi*100k*10uF)=0.159Hz\nSince C2 will never see more than +/-0.7V (VBE)\nit can be a low-voltage ceramic type (the voltage-dependent\nnonlinearity ceramics otherwise exhibit are not important\nin this application)
Text Notes 5750 6450 0 50 ~ 0
Disconnect the speaker + fom the amp output,\nconnect the amp to AMP+, speaker to SPEAKER+.\nConnect "SPEAKER-" directly to the speaker output jack.\nIf the amp is not BTL (SPEAKER- connects to POWER GND),\nomit Q5, Q6, C4, R12.
Text Notes 5550 2150 0 50 ~ 0
Connect B+/B- to the amp power rails.\nIf the amp is single rail, omit R4/R5\nand connect Q2 E to GND.
$Comp
L Transistor_BJT:BC547 Q6
U 1 1 60F89B47
P 4450 5350
F 0 "Q6" H 4641 5396 50 0000 L CNN
F 1 "BC547" H 4641 5305 50 0000 L CNN
F 2 "Package_TO_SOT_THT:TO-92_Inline" H 4650 5275 50 0001 L CIN
F 3 "https://www.onsemi.com/pub/Collateral/BC550-D.pdf" H 4450 5350 50 0001 L CNN
1 4450 5350
1 0 0 -1
$EndComp
$Comp
L Transistor_BJT:BC547 Q5
U 1 1 60F89B4D
P 4000 5150
F 0 "Q5" H 4191 5196 50 0000 L CNN
F 1 "BC547" H 4191 5105 50 0000 L CNN
F 2 "Package_TO_SOT_THT:TO-92_Inline" H 4200 5075 50 0001 L CIN
F 3 "https://www.onsemi.com/pub/Collateral/BC550-D.pdf" H 4000 5150 50 0001 L CNN
1 4000 5150
1 0 0 -1
$EndComp
Wire Wire Line
4100 5350 4250 5350
$Comp
L power:GND #PWR012
U 1 1 60F89B58
P 4100 5350
F 0 "#PWR012" H 4100 5100 50 0001 C CNN
F 1 "GND" H 4105 5177 50 0000 C CNN
F 2 "" H 4100 5350 50 0001 C CNN
F 3 "" H 4100 5350 50 0001 C CNN
1 4100 5350
1 0 0 -1
$EndComp
Connection ~ 4100 5350
Wire Wire Line
3800 5150 3800 5600
Wire Wire Line
3800 5600 4000 5600
Wire Wire Line
4550 5600 4550 5550
$Comp
L Device:R R12
U 1 1 60F89B62
P 4700 5800
F 0 "R12" H 4770 5846 50 0000 L CNN
F 1 "100k" H 4770 5755 50 0000 L CNN
F 2 "" V 4630 5800 50 0001 C CNN
F 3 "~" H 4700 5800 50 0001 C CNN
1 4700 5800
1 0 0 -1
$EndComp
$Comp
L Device:C_Small C4
U 1 1 60F89B68
P 4000 5700
F 0 "C4" H 4092 5746 50 0000 L CNN
F 1 "10uF ceramic" H 4092 5655 50 0000 L CNN
F 2 "" H 4000 5700 50 0001 C CNN
F 3 "~" H 4000 5700 50 0001 C CNN
1 4000 5700
1 0 0 -1
$EndComp
$Comp
L power:GND #PWR011
U 1 1 60F89B6E
P 4000 5800
F 0 "#PWR011" H 4000 5550 50 0001 C CNN
F 1 "GND" H 4005 5627 50 0000 C CNN
F 2 "" H 4000 5800 50 0001 C CNN
F 3 "" H 4000 5800 50 0001 C CNN
1 4000 5800
1 0 0 -1
$EndComp
Wire Wire Line
4700 5600 4700 5650
Connection ~ 4000 5600
Wire Wire Line
4000 5600 4550 5600
Wire Wire Line
4550 5600 4700 5600
Connection ~ 4550 5600
Wire Wire Line
4700 5950 4700 6250
Wire Wire Line
3600 5950 3600 6050
Wire Wire Line
3050 4850 3300 4850
Wire Wire Line
3050 4500 3050 4850
Text Notes 5550 1250 0 50 ~ 0
V+ must equal the relay coil voltage.\nRange 8-30V (LM78L05 limitation)
Text Notes 600 6700 0 50 ~ 0
Select D1 (zener) so that Vz+VAA < Q3 Vceo|Vcbo.\nFor 12V relay and BC546:\nVz(D1) < (65V - 12V - safety margin)\nVz(D1) < 53V - safety margin\n(higher Vz will give faster relay turn-off)
Text Notes 4200 7700 0 50 ~ 0
Use a sealed relay to prevent contact tarnishing which will give\nerratic or distorted amp output.\nIf more parallel relays are needed and the transistor current exceeds\n100mA, substitute Q3 and recompute R3 for the new hFE.
$Comp
L Transistor_BJT:BD139 Q7
U 1 1 60FE28A1
P 8600 1700
F 0 "Q7" V 8929 1700 50 0000 C CNN
F 1 "BD139" V 8838 1700 50 0000 C CNN
F 2 "Package_TO_SOT_THT:TO-126-3_Vertical" H 8800 1625 50 0001 L CIN
F 3 "http://www.st.com/internet/com/TECHNICAL_RESOURCES/TECHNICAL_LITERATURE/DATASHEET/CD00001225.pdf" H 8600 1700 50 0001 L CNN
1 8600 1700
0 -1 -1 0
$EndComp
$Comp
L Transistor_BJT:BC558 Q8
U 1 1 60FE406C
P 9100 1850
F 0 "Q8" H 9291 1804 50 0000 L CNN
F 1 "BC558" H 9291 1895 50 0000 L CNN
F 2 "Package_TO_SOT_THT:TO-92_Inline" H 9300 1775 50 0001 L CIN
F 3 "https://www.onsemi.com/pub/Collateral/BC556BTA-D.pdf" H 9100 1850 50 0001 L CNN
1 9100 1850
-1 0 0 1
$EndComp
$Comp
L Device:R R15
U 1 1 60FE4B3B
P 9300 1600
F 0 "R15" V 9093 1600 50 0000 C CNN
F 1 "3.3" V 9184 1600 50 0000 C CNN
F 2 "" V 9230 1600 50 0001 C CNN
F 3 "~" H 9300 1600 50 0001 C CNN
1 9300 1600
0 1 1 0
$EndComp
$Comp
L Device:R R16
U 1 1 60FE5608
P 9500 1850
F 0 "R16" V 9293 1850 50 0000 C CNN
F 1 "1k" V 9384 1850 50 0000 C CNN
F 2 "" V 9430 1850 50 0001 C CNN
F 3 "~" H 9500 1850 50 0001 C CNN
1 9500 1850
0 1 1 0
$EndComp
$Comp
L Device:R R13
U 1 1 60FE5D71
P 8300 1900
F 0 "R13" H 8370 1946 50 0000 L CNN
F 1 "1k5" H 8370 1855 50 0000 L CNN
F 2 "" V 8230 1900 50 0001 C CNN
F 3 "~" H 8300 1900 50 0001 C CNN
1 8300 1900
1 0 0 -1
$EndComp
$Comp
L Device:R R14
U 1 1 60FE64AD
P 8300 2200
F 0 "R14" H 8370 2246 50 0000 L CNN
F 1 "1k5" H 8370 2155 50 0000 L CNN
F 2 "" V 8230 2200 50 0001 C CNN
F 3 "~" H 8300 2200 50 0001 C CNN
1 8300 2200
1 0 0 -1
$EndComp
$Comp
L Reference_Voltage:TL431LP U3
U 1 1 60FE6D20
P 8600 2550
F 0 "U3" V 8646 2480 50 0000 R CNN
F 1 "TL431LP" V 8555 2480 50 0000 R CNN
F 2 "Package_TO_SOT_THT:TO-92_Inline" H 8600 2400 50 0001 C CIN
F 3 "http://www.ti.com/lit/ds/symlink/tl431.pdf" H 8600 2550 50 0001 C CIN
1 8600 2550
0 1 -1 0
$EndComp
$Comp
L Device:R R18
U 1 1 60FE7CD3
P 9700 2750
F 0 "R18" H 9770 2796 50 0000 L CNN
F 1 "4k64" H 9770 2705 50 0000 L CNN
F 2 "" V 9630 2750 50 0001 C CNN
F 3 "~" H 9700 2750 50 0001 C CNN
1 9700 2750
1 0 0 -1
$EndComp
$Comp
L Device:R R17
U 1 1 60FE8A75
P 9700 2300
F 0 "R17" H 9770 2346 50 0000 L CNN
F 1 "17k8" H 9770 2255 50 0000 L CNN
F 2 "" V 9630 2300 50 0001 C CNN
F 3 "~" H 9700 2300 50 0001 C CNN
1 9700 2300
1 0 0 -1
$EndComp
$Comp
L Device:R R19
U 1 1 60FE9070
P 10350 1750
F 0 "R19" H 10420 1796 50 0000 L CNN
F 1 "1k8" H 10420 1705 50 0000 L CNN
F 2 "" V 10280 1750 50 0001 C CNN
F 3 "~" H 10350 1750 50 0001 C CNN
1 10350 1750
1 0 0 -1
$EndComp
$Comp
L Device:LED D3
U 1 1 60FE9D7E
P 10350 2050
F 0 "D3" V 10389 1932 50 0000 R CNN
F 1 "LED" V 10298 1932 50 0000 R CNN
F 2 "" H 10350 2050 50 0001 C CNN
F 3 "~" H 10350 2050 50 0001 C CNN
1 10350 2050
0 -1 -1 0
$EndComp
Wire Wire Line
8600 1900 8600 2050
Wire Wire Line
8300 2350 8600 2350
Connection ~ 8600 2350