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pbsuper committed Aug 15, 2023
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43 changes: 42 additions & 1 deletion docs/vz235_alu/electronics/Mellow Super8 V1.3.md
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Expand Up @@ -24,30 +24,39 @@ What's in the boxes
<br>

![Contents](../../assets/images/manual/vz235_printed/electronics/DSC06320.JPG)
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![Contents1](../../assets/images/manual/vz235_printed/electronics/DSC06321.JPG)
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![Contents2](../../assets/images/manual/vz235_printed/electronics/DSC06358.JPG)
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<br>

Overview of the board.

![Board View](../../assets/images/manual/vz235_printed/electronics/DSC06322.JPG)
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# Fuses
The first thing we need to do is install the fuses. These are in one off the small bags and should be put in the board as shown down below.

![Fuses](../../assets/images/manual/vz235_printed/electronics/DSC06324.JPG)
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![Fuses_installed](../../assets/images/manual/vz235_printed/electronics/DSC06330.JPG)
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# Mosfets
Now we're gonna install the Mosfets for the fansports. These are needed otherwise the fanports won't work. The mosfets are in the same small bag the Fuses where in. Don't be afraid to break them in halve they're ment to be.
![Mosfets](../../assets/images/manual/vz235_printed/electronics/DSC06334.JPG)
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You'll see that the mosfet ports on the board arrive empty and are in between the fan plugs.

![empty ports](../../assets/images/manual/vz235_printed/electronics/DSC06337.JPG)
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Insert the mosfets into the holes the direction they face doesn't matter.

![Ports with Mosfets](../../assets/images/manual/vz235_printed/electronics/DSC06340.JPG)
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# Driver setup

Expand All @@ -57,35 +66,43 @@ Now we're done with that we're going to the plugs for the driver ports. We're go
Here's a view of the board with all the plugs still not filled. It's important to not put bridges on the ports you're not gonna use.

![Driver ports empty](../../assets/images/manual/vz235_printed/electronics/DSC06343.JPG)
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For SPI you need to put bridges on the front 2 rows of pins. These are used for the 5160's

![SPI](../../assets/images/manual/vz235_printed/electronics/DSC06346.JPG)
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For UART you need to put the bridge on the second pin from the left and then bridge the front and middle row. These are for the 2209's.

![UART](../../assets/images/manual/vz235_printed/electronics/DSC06348.JPG)
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Next step is to populate all the driver slots that you're gonna use. Here's a example for a AWD setup on 5160's and Z and E on 2209's.

![Filled Board](../../assets/images/manual/vz235_printed/electronics/DSC06351.jpg)
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# installing the 5160's.

We start off by putting the Heatsinks on the 5160's. If you don't do this they will go into overtemp error.

![Clean 5160](../../assets/images/manual/vz235_printed/electronics/DSC06360.JPG)
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![5160 Cooled](../../assets/images/manual/vz235_printed/electronics/DSC06363.JPG)
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Now we'll plug in the adapter into the Driver slots. Make sure they are set to SPI like shown in the instructions above here.

It's important to use Slot 3-4-5-6 for your AWD system. Slot 7 has some issue's with SPI. So leave the most Left slot open like shown in the picture below.

![Driver slots populated](../../assets/images/manual/vz235_printed/electronics/DSC06386.JPG)
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Next up is to connect the cable between the adapter board and the External 5160.

![Hooked up](../../assets/images/manual/vz235_printed/electronics/DSC06369.JPG)
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Expand All @@ -94,10 +111,12 @@ Next up is to connect the cable between the adapter board and the External 5160.
Next up we're gonna put the fan ports on the voltage we would like to run them on. You can choose 5V/12V/24V. Each plug has a voltage selection pin grid to the right of it.

![Empty Voltage ports](../../assets/images/manual/vz235_printed/electronics/DSC06353.JPG)
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The bridges are to be inserte Left to right. The Top row is 5V. Middle row is 12V and the Bottom row is 24V.

![Filled Voltage Ports](../../assets/images/manual/vz235_printed/electronics/DSC06357.JPG)
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# Setting up the board on the machine.

Expand All @@ -109,16 +128,19 @@ Here is the layout i went with for my machine. it's good to put everything on th
Left is the 24V PSU next to it is the 48V PSU and then the Motherboard and 5160's.
Bellow that there's a bit of open space for some Wago mounts wich you'll see later then some distribution blocks i use for my AC side. My 2 SSR's a 5V PSU and the Pi is hidden to the right of the 5V PSU.
![Back Layout](../../assets/images/manual/vz235_printed/electronics/Back_Overview.jpeg)
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# Plugging in the 5160's

Now it's time to hookup the 5160's to the Motherboard.

![5160 Plugin](../../assets/images/manual/vz235_printed/electronics/DSC06387.JPG)
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Here you see al the 5160's installed on the holder and plugged into the Motherboard. Make sure to add all the Heatsinks to the 5160's. They'll get overheated fast if you forget these.

![5160 Plugin complete](../../assets/images/manual/vz235_printed/electronics/DSC06395.JPG)
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# Hooking up the AC side.

Expand All @@ -132,6 +154,7 @@ The Live side Blue get's distributed to the L inputs on the PSU's and too 1 inpu
The Neutral side get's connected to the N on our PSU's.

![AC Setup](../../assets/images/manual/vz235_printed/electronics/DSC06412.JPG)
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# Bed heater SSR

Expand All @@ -142,6 +165,7 @@ Check your SSR to see where the + and - is for your DC side and hook that up to
The SSR will also get a AC line put in on the other side. like shown Bellow. that's your Live AC line to power to the bed. I used the right terminal for the input here. the Left terminal goes to your Bed heater and then the other wire coming back from the Bed heater get's plugged into your Neutral distribution block for your AC marked with N in the picture above.

![Bed SSR](../../assets/images/manual/vz235_printed/electronics/DSC06408.JPG)
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# Plugging in the 24V side.

Expand All @@ -150,6 +174,7 @@ Your Motherboard only get's 24V this is the beauty of the External 5160's you do
Here you can see the first Wago blocks i used for my 24V + and - the PSU has a wire from the +V to the top Wago and -V has a wire running to the Bottom Wago block. This way you can have more outputs for your PSU.

![24V setup](../../assets/images/manual/vz235_printed/electronics/DSC06419.JPG)
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# Plugging in our 48V side.

Expand All @@ -158,23 +183,27 @@ Next up is our 48V lines.
If using Wago's you run a +V line to the top Wago and a -V to the Bottom Wago. From there we can start distributing it to our 5160's.

![48V setup](../../assets/images/manual/vz235_printed/electronics/48V_Setup.jpeg)
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Plug in a Wire to the +V side of the wago and run it to your 5160. Put it in the Bottom slot like shown in the picture below.

Plug in a wire to the -V side of the Wago and run it to your 5160. Put it in the second slot of the 5160 like shown below.

![5160_48V](../../assets/images/manual/vz235_printed/electronics/5160_48V.jpeg)
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Now do this for all your 5160's like you see down below. That's all the wiring you have to do for 48V.

![5160_48V_complete](../../assets/images/manual/vz235_printed/electronics/5160_48V_Complete.jpeg)
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One last IMPORTANT step to do is to link your 24V - to your 48V -. Like you see Below i used a piece of wire to connect my 24V Negative Wago to my 48V Negative Wago.

If you forget this step you can have issue's with your 5160's once we try to start using them.

![Negative Link](../../assets/images/manual/vz235_printed/electronics/Negative_Link.jpeg)
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# Plugging everything into the board

Expand All @@ -183,15 +212,18 @@ Now were going into depth what to plug in where on the Motherboard.
Here's a quick overview of how a final setup could look depending on the options you have on your machine.

![Board Setup](../../assets/images/manual/vz235_printed/electronics/board_setup.jpg)
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Here's a pinout for the Motherboard. We're gonna be using this to find where we need to plug in things.

![Pinout](../../assets/images/manual/vz235_printed/electronics/Pinout.png)
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And a closeup of the more important section we're gonna be talking about next.

![Pinout2](../../assets/images/manual/vz235_printed/electronics/Pinout2.png)
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Your Bed thermistor get's plugged into the ADC5 port. This is just above the Heat2 port and is a Yellow plug on the Motherboard. We need to use the top 2 pins in our connector. so PC1 and -.
Expand Down Expand Up @@ -227,14 +259,18 @@ For powering the CPAP we hookup the Plug on the controlboard's bottom right Dire
From the large plug on the bottom left we only need the Grey wire so the second from left. This wire get's plugged into port GPIO26 on the Raspberry Pi. That's the second from the bottom left pin on the Pi. you can do this by crimping a JST-XH 2pin plug on the end of the grey wire. This is the same type of plug used on your Motherboard.

![CPAP](../../assets/images/manual/vz235_printed/electronics/CPAP.png)
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![Pi Pinout](../../assets/images/manual/vz235_printed/electronics/Raspberry-GPIO.jpg)
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# Connecting the Motors.

First of we're gonna be putting the TMC2209's on the Motherboard if you haven't already done this. Make sure port 0 and 1 are set to UART with the correct jumpers. and plugin the 2209's. Make sure you plug them in the correct orientation. The part with the pins on the side of the 2209 sits on the outside of the board. and the text on the 2209 is on the inside of the board. like shown Bellow.

![2209](../../assets/images/manual/vz235_printed/electronics/2209.jpg)
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![board Closeup](../../assets/images/manual/vz235_printed/electronics/Board_Setup.jpg)
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First the extruder

Expand All @@ -245,6 +281,7 @@ The wires have to make a Pair and you can check that with a Multimeter. put it o
Repeat this for your Z motor on DRIVER1

![PinoutEZ](../../assets/images/manual/vz235_printed/electronics/Pinout_motors.png)
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# 5160 motor setup
Next up we're going to be wiring up the motors to the 5160's.
Expand All @@ -256,7 +293,9 @@ Again measure the continuity of the motors and put your first pair in B2 and B1
Repeat this for the X1 in slot DRIVER5,Y in slot DRIVER4,Y1 in slot DRIVER3.

![51602](../../assets/images/manual/vz235_printed/electronics/51602.jpg)
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![AWD setup](../../assets/images/manual/vz235_printed/electronics/AWD.png)
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# Powering the Pi
Next we're hooking up the power to the Pi.
Expand All @@ -268,8 +307,10 @@ This adapter get's plugged into the CAN port of the motorboard wich is to the le
To also be able to connect the Pi to the motherboard for Data we plugin a USB to USB-C cable into the Pi and then into the USB C plug of the motherboard located next to the SDCard slot. This way the Pi is powered and can send/receive data from the motherboard.

![Pi adapter](../../assets/images/manual/vz235_printed/electronics/DSC06320.JPG)
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# End result

Once everything is hooked up it might look something like this

![end result](../../assets/images/manual/vz235_printed/electronics/DSC06426.JPG)
![end result](../../assets/images/manual/vz235_printed/electronics/DSC06426.JPG)
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