-
Notifications
You must be signed in to change notification settings - Fork 7
Commit
This commit does not belong to any branch on this repository, and may belong to a fork outside of the repository.
Updates docs to reference new nozzle-holder design
- Loading branch information
Showing
19 changed files
with
68 additions
and
71 deletions.
There are no files selected for viewing
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
This file contains bidirectional Unicode text that may be interpreted or compiled differently than what appears below. To review, open the file in an editor that reveals hidden Unicode characters.
Learn more about bidirectional Unicode characters
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
Binary file not shown.
Loading
Sorry, something went wrong. Reload?
Sorry, we cannot display this file.
Sorry, this file is invalid so it cannot be displayed.
This file contains bidirectional Unicode text that may be interpreted or compiled differently than what appears below. To review, open the file in an editor that reveals hidden Unicode characters.
Learn more about bidirectional Unicode characters
Original file line number | Diff line number | Diff line change |
---|---|---|
@@ -1,81 +1,66 @@ | ||
## Purpose | ||
|
||
The purpose of this work instructions is to document the assembly process for the LumenPnP Toolhead Assembly [`SKU-0005-02`] | ||
|
||
## Bill of Materials | ||
|
||
| Item | Opulo MFG PN | MANUFACTURER P/N | PART DESCRIPTION | QUANTITY | PART COMMENT | | ||
|-------|--------------|-----------------------------|----------------------------------------------|----------|-------------------------------------------| | ||
| 1 | FBO-0001-00 | CP40-holder | CP40 Holder | 1 each | | | ||
| 2 | MTR-0002-00 | NEMA11-hollow-shaft-stepper | NEMA 11 Hollow Shaft Stepper Motor | 1 each | | | ||
| 3 | PNU-0003-00 | pneumatic-adapter-MS4M-M5 | Push-To-Connect Pneumatic Fitting - MS4M-M5 | 1 each | | | ||
| 4 | LUB-0001-00 | silicone-grease-packet | Single-Use Grease Packet | 1 each | Synthetic grease with PTFE - 1 cc packet | | ||
| 5 | PKG-0011-00 | 6" x 9" Polybag | 6" x 9" Polybag | 1 each | Plastic bag used for component packaging | | ||
| 6 | CHA-0005-01 | l-motor-harness | l-motor-harness | 1 each | | | ||
| 7 | FST-0032-00 | M2.5x8mm-socket-head | ISO4762 Screw M2.5x8 | 4 each | | | ||
| 8 | N/A | N/A | 4" x 4" Red ESD Bag | 1 each | Reused ELP camera packaging material | | ||
The purpose of this work instructions is to document the assembly process for the LumenPnP Toolhead Assembly [`SKU-0005-03`] | ||
|
||
## Instructions | ||
|
||
### Prepare Toolhead Assembly | ||
1. Install a CP40-holder and pneumatic-coupler onto a NEMA11-hollow-shaft-stepper | ||
* Use a torque driver w/10mm socket and adjustable wrench to tighten these items onto the motor shaft | ||
1. Install a `nozzle-holder` and `rotary-pneumatic-adapter` onto `NEMA11-hollow-shaft-stepper` | ||
* Use a torque driver w/custom `rotary-pneumatic-adapter-socket` and 8mm wrench to tighten these components onto the motor shaft | ||
* Set the torque driver to `0.5 N/M` for this step | ||
* Use the adjustable wrench to hold the CP40-holder stationary while applying torque from the pneumatic-coupler side | ||
* The pneumatic-coupler should be installed closer to the motor's cable connector | ||
* Use the 8mm wrench to hold the `nozzle-holder` stationary while applying torque from the `rotary-pneumatic-adapter`side | ||
* The `rotary-pneumatic-adapter` should be installed closer to the motor's cable connector | ||
|
||
<img src="img/image4.jpg" width="60%"/> | ||
<img src="img/image1.JPG" width="60%"/> | ||
<img src="img/image11.JPG" width="60%"/> | ||
<img src="img/image2.jpg" width="60%"/> | ||
|
||
2. Loosely bolt 4x M2.5x8mm-socket-head fasteners into the front face of NEMA11-hollow-shaft-stepper | ||
2. Loosely bolt 4x `M2.5x8mm-socket-head` fasteners into the front face of `NEMA11-hollow-shaft-stepper` | ||
|
||
<img src="img/image29.JPG" width="60%"/> | ||
<img src="img/image3.JPG" width="60%"/> | ||
|
||
3. Package this completed assembly into a 4" x 4" Red ESD Bag and then roll it up | ||
|
||
<img src="img/image5.JPG" width="60%"/> | ||
|
||
<img src="img/image6.JPG" width="60%"/> | ||
|
||
### Prepare Toolhead Cable | ||
|
||
4. Use a permanent marker to black out the `LM` text on the label of `CHA-0005-01` | ||
|
||
<img src="img/image7.JPG" width="60%"/> | ||
!!! Note | ||
The toolhead cable this product includes is an older rev l-motor-harness than what's used in the [LumenPnP v3 Drag Chain](../lumen/drag-chain) | ||
* Since we do not know if customers are using this cable for the left head or right head, it is better that ship them a cable with no labels | ||
* We use `CHA-0005-01` there is only 1 label we need to deface/remove - which is the LM label found on the cable's motherboard side | ||
|
||
### Prepare Packaging | ||
|
||
### Prepare Extra Toolhead Cable Labels | ||
|
||
4. Print out 2x `RM` cable labels and insert them into a 1.5" x 1.5" plastic bag before sealing it shut | ||
|
||
<img src="img/image12.JPG" width="60%"/> | ||
<img src="img/image13.JPG" width="60%"/> | ||
|
||
### Prepare Packaging | ||
|
||
5. Print LumenPnP Toolhead Assembly bag labels by accessing our account on [Avery Print](https://www.avery.com/myaccount/projects) | ||
- See [SOP-0007](https://docs.google.com/document/d/1Jm7L9rtee2UymbxKDrj7xCHDT8VNdBmkq5X-eJMKwhk/edit) for access credentials | ||
- Print 2x labels out at time by printing them on the DYMO 4XL label maker with 4" x 6" label paper loaded | ||
- Cut the printed 4" x 6" labels in half to create 2x 4" x 3" LumenPnP Toolhead Assembly [`SKU-0005-02`] labels <br> | ||
- Cut the printed 4" x 6" labels in half to create 2x 4" x 3" LumenPnP Toolhead Assembly labels <br> | ||
|
||
<img src="img/averyprint-toolhead-label.png" width="60%"/> | ||
|
||
!!! info "Check Inventory" | ||
There's usually a pre-made surplus of these labels, so check inventory before assuming you need to print more copies | ||
|
||
6. Adhere 4" x 3" LumenPnP Toolhead Assembly label to a 6" x 9" Polybag as shown in the image below | ||
|
||
<img src="img/image8.JPG" width="60%"/> | ||
|
||
### Package Components | ||
### Package Components | ||
|
||
7. Package the following components into the labeled 6" x 9" Polybag | ||
* NEMA11-hollow-shaft-stepper (w/attached CP40-holder, pneumatic-coupler, and bolts) | ||
* l-motor-harness | ||
* silicone-grease-packet | ||
|
||
* `NEMA11-hollow-shaft-stepper` (w/attached `nozzle-holder`, `rotary-pneumatic-adapter`, and bolts) | ||
* `l-motor-harness` | ||
* `silicone-grease-packet` | ||
* Bagged `RM` cable labels | ||
|
||
<img src="img/image9.JPG" width="60%"/> | ||
|
||
<img src="img/image10.JPG" width="60%"/> | ||
|
||
8. Seal up the bag after all the components listed above are placed inside it | ||
|
||
!!! Success "LumenPnP Toolhead Assembly [`SKU-0005-02`] Completed" | ||
!!! Success "LumenPnP Toolhead Assembly [`SKU-0005-03`] Completed" |